Electric Winch Drive

Electric Winch Drive

1. Power Unit
o DC Motors (12V/24V): For mobile vehicle-mounted equipment
o AC Motors (220V/380V): Industrial stationary applications
o Servo Motors: Precision control applications
2. Transmission Mechanism
o Planetary Gearbox (mainstream configuration, efficiency >90%)
o Worm Gear (for self-locking requirements)
o Spur Gear (economy solution)
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Description

GFT110W3 Winch Drive

 

System Components:

1. Power Unit

  • DC Motors (12V/24V): For mobile vehicle-mounted equipment
  • AC Motors (220V/380V): Industrial stationary applications
  • Servo Motors: Precision control applications

2. Transmission Mechanism

  • Planetary Gearbox (mainstream configuration, efficiency >90%)
  • Worm Gear (for self-locking requirements)
  • Spur Gear (economy solution)

3. Control System

  • PWM speed control module
  • Overload protection device
  • Remote control interface (CAN bus/Bluetooth)

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Key Performance Parameters

 

 

Parameter

Typical Range

Remarks

Rated Power

1-30kW

3-8kW common for off-road winches

Peak Torque

500-5000Nm

Depends on reduction ratio design

Line Speed

5-30m/min

≥15m/min recommended for recovery winches

Protection Class

IP54-IP68

Marine applications require ≥IP66

 

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What are the advantages of Electric Winch Drive Systems?

 
 
 

1. Superior Energy Efficiency

High-efficiency motors (85-95% efficiency) reduce power consumption by 20-30% compared to hydraulic systems

Regenerative braking capability in advanced models recovers energy during lowering operations

 
 

2. Precise Speed Control

Stepless speed regulation (0-max speed) through PWM/vector control

±1% speed accuracy enables delicate positioning in lifting applications

Instant reverse capability for quick response operations

 
 

3. Compact & Lightweight Design

Integrated motor-gearbox units save 40% space compared to separate components

Aluminum alloy housings provide strength while reducing weight by 25-35%

 
 

4. Intelligent Operation Features

Load-sensing technology automatically adjusts power output

Smart protection against overload/overheat/phase loss

IoT connectivity for remote monitoring and diagnostics

 
 

5. Low Maintenance Requirements

Brushless motor options eliminate brush replacement needs

Sealed gearboxes with lifetime lubrication (5,000+ service hours)

Modular design enables quick component replacement

 
 

6. Environmental Adaptability

Wide temperature range (-30°C to +60°C) operation

Corrosion-resistant versions available for marine/offshore use

Explosion-proof certifications (ATEX/IECEx) for hazardous areas

 
 

7. Cost-Effective Operation

30% lower lifetime costs vs hydraulic systems (no fluid maintenance)

Standard power supply compatibility (no additional PTO required)

Energy savings of 15-25% compared to traditional designs

 
 

8. Safety Enhancements

Electromagnetic brakes hold loads securely without power

Emergency stop functions with <100ms response time

Automatic slack line detection prevents dangerous cable tangles

 

The Drawing And Technical Parameters

 

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Model

Output Torque Tmax Nm

Ratio

Hydraulic motor

Max.input Speed r/min

Braking Torque max. Nm

Brake Press. Mpa

Weight
kg

GFT110W3

100000

96
115
129
147
174
215
307

A2FE107 A2FE125 A2FE160 A2FE180

A6VE107 A6VE160

3500

1000

1.8-5

395

 

Industry Solutions
 

Off-Road Recovery

o Configuration: 4.6kW series-wound motor + 3-stage planetary reduction
o Features: Anti-vibration mount, quick-disconnect interface

Industrial Lifting

o Configuration: 15kW variable-frequency motor + helical gearbox
o Features: Dual braking system, absolute encoder

Marine Applications

o Configuration: 7.5kW fully sealed motor + stainless steel gearbox
o Features: Seawater cooling channel, electrolytic protection

 

Payment Terms ,Delivery And Service

 

 

 Payment:

30%deposit, 70% before shipment. All the payment can negotiate, generally by T/T .

 Delivery:

20-25 days after receipt of your payment.

 Service:

24 hours online service, technical overseas service

 

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FAQ

 

 

1.Q: Is the GFT110W3 Winch Drive customizable?

A: Yes, the GFT110W3 Winch Drive can be customized to meet the specific needs of different equipment.

2.Q: How long is the lifespan of the GFT110W3 Winch Drive?

A: With normal use and regular maintenance, the GFT110W3 Winch Drive can last for several years, depending on the working environment and intensity of use.

3.Q: What are the technical specifications of the GFT110W3 Winch Drive?

A: Rated torque, Maximum speed, Weight, Suitable equipment weight range.

4.Q: Can gearboxes be repaired or must they be replaced?

A: Repairable if: Only seals/bearings are damaged;
Replace if: Gears are pitted/cracked (costs often exceed new unit).

5.Q: What's your MOQ?

A:1 set

 

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