Hydrostatic Reducer

Hydrostatic Reducer

The hydrostatic reducer is a core power regulation device in hydraulic transmission systems, enabling precise speed control and torque amplification through efficient conversion between hydraulic and mechanical energy. Below is a professional technical description:
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Description

BKY2 travel motor

 

Hydrostatic Reducer Technical Analysis:

The hydrostatic reducer is a core power regulation device in hydraulic transmission systems, enabling precise speed control and torque amplification through efficient conversion between hydraulic and mechanical energy. Below is a professional technical description:

20231221134629001

 

Core Definition
 

The Hydrostatic Reducer is an integrated compound transmission device combining a hydraulic motor with a planetary gear reduction mechanism. It operates on hydrostatic principles (Pascal's Law) to achieve:

 

  • Stepless speed regulation (continuously adjustable from 0 to max)
  • Torque multiplication (typical reduction ratios of 50:1 to 100:1)
  • Bidirectional power transmission (seamless forward/reverse switching)

 

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20231221134646001

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What is the advantages of Hydrostatic Reducers
 

Hydrostatic reducers offer unique performance benefits that make them indispensable in heavy-duty industrial applications. Here are their key advantages:

 
 

1. Superior Power Density

  • Delivers 3-5x higher torque output than mechanical reducers of equivalent size
  • Achieves power-to-weight ratios exceeding 300 Nm/kg in compact designs
  • Enables direct mounting on wheel hubs without intermediate drivelines
 
 

2. Precision Motion Control

  • Provides true stepless speed regulation (0 to max RPM with infinite variability)
  • Maintains ±1% speed accuracy under fluctuating loads
  • Enables micro-meter level positioning in closed-loop systems
 
 

3. Extreme Load Capability

  • Withstands 500% momentary overloads without damage
  • Features shock-resistant gear teeth (case-hardened to HRC 60+)
  • Incorporates pressure-compensated bearings for impact loads
 
 

4. Energy Efficiency

  • Achieves system efficiencies up to 92% with optimized hydraulics
  • Enables regenerative braking (recovering >60% of deceleration energy)
  • Reduces idling losses by 70% compared to mechanical transmissions.
 
 

5. Environmental Adaptability

  • Operates reliably in -40°C to 120°C temperature ranges
  • Withstands IP69K protection (high-pressure washdown environments)
  • Features corrosion-resistant coatings (500+ hour salt spray test)
 
 

6. Maintenance Benefits

  • 5x longer service intervals than gear reducers (up to 10,000 hours)
  • Modular design allows component-level replacement
  • Condition monitoring ports for predictive maintenance
 
 

7. Application Flexibility

  • Seamless bidirectional operation without clutch engagement
  • Torque multiplication up to 200:1 in single-stage units
  • Mounting position independence (any orientation operation)

 

The Drawing And Technical Parameters

 

product-865-655

 

 

Technical Parameters

 

 

Model Torque (N.m) Speed (r/min) Reduction Ratio Pressure (MPa) Total
displacement (ml/r)
Hydraulic motor Gross weight (Kg) Approx. weight of machine (T)
Rated Max. Rated Max Model Displacement (ml/r)
BKY2-460F01Z 950 1200 3-138 5.75 16 21 463 BM5-80 80.5 28 0.5~0.8
BKY2-570F01Z 1100 1450 3-130 5.75 16 21 575 BM5-100 100 28 0.6~1.0
BKY2-715F01Z 1350 1700 3-110 5.75 16 21 722 BM5-125 125.7 28 1.0~1.3
BKY2-920FO1Z 1750 2300 3-83 5.75 16 21 918 BM5-160 159.7 28 1.2~1.5
BKY2-1150FO1Z 2200 3000 3-67 5.75 16 21 1150 BM5-200 200 28 1.5~2.5

 

Payment Terms ,Delivery And Service

 

 

 Payment:

30%deposit, 70% before shipment. All the payment can negotiate, generally by T/T .

 Delivery:

20-25 days after receipt of your payment.

 Service:

24 hours online service, technical overseas service

 

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FAQ

 

 

1. Q: What kind of equipment that I can used on this BKY2 travel motor?

A: It can be used in a lot of kinds, for example excavators, loaders, drilling rigs, agricultural machinery and so on.

2. Q: Can you supply customized service?

A: Yes, we can customize the gearbox according to your demand and OEM is also available.

3. Q: Is your brand can be perfectly replaced and interchanged?

A: Yes, our models are same as Kawasaki BKY series.

4. Q: How's your warranty period?

A: We can give you one year after sales warranty.

5. Q: What's your MOQ?

A: 1 set.

 

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